Bulk Production: 2,000-Piece Repeat Order Across Eight Sewing Lines

A UK importer returned for a second season with a bigger order: 2,000 pieces across a fleece and jersey range in six colourways.

What the client needed

Double the volume of the first order, the same fit and the same colour, delivered in under five weeks.

How we produced it

• Eight sewing lines running in parallel, one per colourway group
• Inline inspection every 200 pieces instead of end-of-line only
• Fabric from one dye lot per colour, with 5% spare cut for replacements
• Mid-production fit check on first-off garments from every line

Result

2,000 pieces shipped in 25 working days with a 1.2% defect rate on final inspection and zero size-consistency claims from the client warehouse.